On-the-floor process engineering for small to mid-sized manufacturers. We find the restriction blocking your best output, fix it at the root, and install a knowledge system that keeps the fix in place.
Schedule a Free Operations WalkScrap, yield loss, throughput that swings shift to shift, quality failures, overtime that won't go away.
The bleed is real, even when it's hard to quantify.
The expertise that keeps your operation running lives in the heads of a few experienced people.
When they retire, leave, or get pulled into too many problems at once, that knowledge becomes a constraint.
PrimeLeaper is built to address both — capturing what your best people know in a system your team can keep running.
"We walk your production floor looking for one thing — where the restriction is that's blocking you from getting maximum output from the resources you already have."
Not what you need to add.
What's blocking the flow of what you already built.
You decide whether to continue at every stage.
Two hours on your production floor at the start of your shift. Before we leave, you receive four things in writing:
The work is designed to remove the restriction at the root and install the controls needed to keep the gain from drifting.
We measure the bleed, design the fix, execute it on your floor, and install the measurements, procedures, and decision rules that help the improvement hold.
The fee is anchored to the value recovered. The aim is for your team to finish with a fix in place and a system they can run without us.
Continuous process intelligence running inside your operation. Monitoring built to catch drift before it becomes a problem.
Encoded expertise from Step 2 designed to keep working through every shift change, every new hire, and every future handoff.
PrimeLeaper is for manufacturers who take personal responsibility for the quality of their output and are hitting a ceiling because their best people can't be everywhere at once.
Especially valuable for operations that need process engineering capability on the floor without the cost of a full-time process engineer.
Operations where leadership treats the floor as someone else's problem.
PrimeLeaper focuses on small to mid-sized manufacturers that need practical process engineering support on the floor.
Each engagement is designed to leave behind clearer measurements, controls, procedures, decision rules, and training tools your team can continue using.
Our work is to fix the loss showing up on the floor — and turn what your best people know into a system that keeps the fix from drifting.
Process and quality engineer with seven years in semiconductor and advanced manufacturing.
Designed and delivered workforce training programs for operators, technicians, and engineers across both companies.
Kemaro grew up in a rural Jamaican community where his family's livelihood depended on one manufacturing plant. That experience shaped a career dedicated to equipping the people and processes that keep manufacturing running.